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Guide 01 · Bodywork

Fix a scuffed or cracked plastic bumper

Most bumper scuffs and short cracks are a weekend DIY job: weld or glue the crack from behind, fill, then prime and paint.

Medium Half a day + drying Needs patience more than skill

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Tools I used

ToolWhy you need itLink
Plastic welder kit (hot staples)Rebuilds strength across the crack from behindCheck price →
Flexible bumper fillerRegular body filler cracks on flexible plasticCheck price →
Adhesion promoterWithout it, primer peels off bare plasticCheck price →
Dual-action (DA) sander + 180/320/600 discsFeathers the edges smoothCheck price →
Filler primer (aerosol)Fills sanding scratchesCheck price →
Touch-up paint + clear, matched to your paint codeThe colour coatSearch on Amazon →
Wax & grease remover, masking tape, paperPrep and protectionCheck price →
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Steps

  1. Wash the bumper, then wipe the area with wax and grease remover.
  2. If it's cracked, pop the bumper off or reach behind it. Stitch the crack with hot staples every 1–2 cm.
  3. On the front, V-groove the crack slightly with 180 grit so filler has something to grab.
  4. Sand the scuffed area with 180, then feather the edges out with 320.
  5. Apply flexible filler in thin layers. Let it cure, then block sand smooth with 320.
  6. Mask well past the repair. Spray adhesion promoter on any bare plastic.
  7. Spray 2–3 coats of filler primer. Wet sand with 600 once dry.
  8. Spray colour in light coats, extending each coat a little past the last one to blend.
  9. Finish with 2–3 coats of clear. Wait a week before polishing.

Pro tips

  • Your paint code is on a sticker in the driver's door jamb. Never guess the colour.
  • Spray in a warm, dry spot (around 20 °C). Cold and damp equals runs and haze.
  • Light coats every time. A run in the clear coat takes longer to fix than the whole repair.

Find a pro near you

When to call a pro

The crack goes through a mounting tab, a sensor or camera sits in the damaged area, or the bumper is pushed in. Parking sensors and cameras may need recalibrating after repair.

Rather not DIY it? Tell us where you are and local shops will send you a quote.